In the run up to the development of engineering models and the beginning of testing, the team this week met with outside engineers for a review of satellite engineering and testing processes. The team had the equivalent to what NASA calls a Pre-Environmental Review.
Doing the environmental testing so that the delivered satellite will pass all the acceptance level testing at CalPoly is our current focus.
KySat is shooting for a July 1 deadline to deliver a satellite ready to fly.
Software development is nearing a conclusion. KySat is using the real time operating system supplied by Pumpkin. In two weeks the software team is expected to release v. 1.0 of its flight software.
The team will begin integration of the engineering model (spare) in about two and one-half weeks. In a previous integration last May the team found many problems that have since been addressed. Those fixes will be incorporated into this integration effort. The engineering model is an exact duplicate that will be used for a first run of environmental testing. Such testing is designed to ensure that the space craft will survive launch and the harsh space environment.
The biggest challenge right now is designing and locating test facilities for thermal and vacuum work.
Bakeout (to ensure no out-gassing will occur), vibration testing (to simulate launch) and vacuum and thermal cycle testing (to simulate on-orbit operations) needs to be done. Ideally, processes for doing all of this will be developed in-house, but a decision as to whether those processes will be outsourced could be made very soon.
About three or four weeks into this, we will start the construction of a flight model. The flight model will be the space craft that is shipped to the launch integrator.
All the effort put into the development of the engineering model should make flight model development go that much faster.
Tyler Doering